Application of Lean Six Sigma Approach to Reduce Worker Fatigue in Racking Areas Using DMAIC, VSM, FMEA and ProModel Simulation Methods in Sub Logistic Companies: A Case Study of Indonesia
DOI:
https://doi.org/10.31695/IJERAT.2021.3716Keywords:
DMAIC, VSM, FMEA, ProModel, SimulationAbstract
A logistics company is a company engaged in providing services for receiving, storing, and shipping goods belonging to the leading company; these goods can be in the form of benthic materials, semi-finished materials, or finished materials. In day-to-day company activities, the company is obliged to provide a safe work environment from the dangers and risks of potential harm that employees may experience while working within the company premises. Based on this, this study aims to reduce the work risks in the shelf area. Therefore, the approach in this study uses the integer DMAIC method (Define, Measure, Analyze, Improve, Control), VSM (Value Stream Mapping), and FMEA (Failure Mode Effect Analyze), and simulations using ProModel software. The DMAIC, VSM, and FMEA methods succeeded in determining the factors causing the damage to work facilities, namely human factors, equipment factors, environmental factors, and system factors in the company. ProModel simulation can show the difference in processing time before repairs and after repairs are made.
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