Implementation and analysis of Overall Equipment Effectiveness (OEE) methodology in Tube Welding Machine Productivity at PT Denso Indonesia

Authors

  • Sakti Aji Lesmana Faculty of Engineering, University of Mercu Buana, Indonesia

DOI:

https://doi.org/10.31695/IJERAT.2022.8.8.4

Keywords:

Total Productive Maintenance, Performance Rate, Six Big Losses, Overall Equipment Effectiveness

Abstract

An automotive manufacturer is known PT Denso Indonesia. Due to the various losses that occurred in the Tube Welding Radiator Machine, PT Denso Indonesia saw a decline in the volume of production while creating its products. Evaluating the efficiency of the Tube Welding Radiator Machine production process is vital in order to identify and reduce any losses that may arise. This study's objectives are to assess the Tube Welding Machine's efficiency using the Overall Equipment Efficientness (OEE) method, compute the cost of six major losses, pinpoint their causes using Fishbone Analysis, offer suggestions for improvement, and then put those suggestions into practice to raise the Tube Welding Machine's efficiency. The average value of the measurement findings for the Tube Welding Radiator machine's Overall Equipment Effectiveness (OEE) value is 83.16 percent. Reduced speed losses resulting from the time lost during the production process account for the largest loss time when the six major losses are measured. Making jig-centering material and converting regular water to RO water allowed for advancements. Additionally, businesses must quickly replace any parts on the tube welding radiator machine that are already irregular..

References

N. E. Triana and U. Amrina, “Menghitung Efektifitas Mesin Laser Cutting Menggunakan Metode Overall Equipment Effectiveness,” Jurnal Penelitian dan Aplikasi Sistem & Teknik Industri (PASTI) , vol. XIII, no. 2, pp. 212–222, 2019, Accessed: Feb. 10, 2022. [Online]. Available: https://www.neliti.com/publications/328406/menghitung-efektifitas-mesin-laser-cutting-menggunakan-metode-overall-equipment

H. A. Prabowo and M. Agustiani, “Evaluasi Penerapan Total Productive Maintenance (TPM) Melalui Pendekatan Overall Equipment Effectiveness (OEE) Untuk Meningkatkan Kinerja Mesin High Speed Wrapping di PT. TES,” Jurnal Penelitian dan Aplikasi Sistem & Teknik Industri (PASTI) , vol. XII, no. 1, pp. 50–62, 2017, Accessed: Feb. 10, 2022. [Online]. Available: http://digilib.mercubuana.ac.id/manager/t!@file_artikel_abstrak/Isi_Artikel_433974277977.pdf

T. Haddad, B. W. Shaheen, and I. Németh, “Improving Overall Equipment Effectiveness (OEE) of Extrusion Machine Using Lean Manufacturing Approach,” Manufacturing Technology, vol. 21, no. 1, pp. 56–64, 2021, doi: 10.21062/mft.2021.006.

H. A. Prabowo, Farida, and D. I. Rahmawan, “Improve The Work Effectiveness With Overall Equipment Effectiveness (OEE) As The Basis For Optimizing Production,” Jurnal Penelitian dan Aplikasi Sistem & Teknik Industri (PASTI) , vol. IX, no. 3, pp. 286–299, 2015.

A. Arifianto, “Penerapan Total Productive Maintenance (TPM) Dengan Menggunakan Metode Overall Equipment Effectiveness (OEE),” 2018. Accessed: Nov. 10, 2021. [Online]. Available: https://dspace.uii.ac.id/bitstream/handle/123456789/5496/Tugas%20Akhir_Asyrof%20Arifianto%2013522162.pdf?sequence=1&isAllowed=y

E. Rimawan and A. Raif, “Analisis Pengukuran Nilai Overall Equipment Effectiveness (OEE) pada Proses Packaging di Line 2 (Studi Kasus PT. Multi Bintang Indonesia. Tbk),” SINERGI, vol. 20, no. 2, pp. 140–148, 2016, Accessed: Feb. 10, 2022. [Online]. Available: https://sinergi.mercubuana.ac.id/publications/165544/analisis-pengukuran-nilai-overall-equipment-effectiveness-oee-pada-proses-packag

A. Rahman and S. Perdana, “Analisis Produktivitas Mesin Percetakan Perfect Binding Dengan Metode OEE Dan FMEA,” Jurnal Ilmiah Teknik Industri, vol. 7, no. 1, pp. 34–42, 2019, Accessed: Feb. 10, 2022. [Online]. Available: http://journal.untar.ac.id/index.php/industri/article/view/5034

D. S. Kuncahyo, “Pendekatan Penerapan Total Productive Maintenance (TPM) Di Stasiun Press Palm Oil Pada Mesin Digester Dan Mesin Press PT. Bangkitgiat Usaha Mandiri Dengan Menggunakan Indikator OEE Dan Metode FMECA (Failure Mode Effect And Critical Analysis),” Jurnal Penelitian dan Aplikasi Sistem & Teknik Industri (PASTI) , vol. VIII, no. 3, pp. 436–450, 2014.

N. C. Dewi and D. I. Rinawati, “Analisis Penerapan Total Productive Maintenance (TPM) Dengan Perhitungan Overall Equipment Effectiveness (OEE) dan Six Big Losses Mesin Cavitec PT Essentra Surabaya (Studi Kasus PT Essentra),” Industrial Engineering Online Journal, E-Journal UNDIP, vol. 4, no. 4, pp. 21–26, 2016, Accessed: Dec. 10, 2021. [Online]. Available: https://ejournal3.undip.ac.id/index.php/ieoj/article/view/9868

Downloads

Published

2022-08-12

Issue

Section

Articles

How to Cite

Implementation and analysis of Overall Equipment Effectiveness (OEE) methodology in Tube Welding Machine Productivity at PT Denso Indonesia. (2022). International Journal of Engineering Research and Advanced Technology (ijerat) (E-ISSN 2454-6135) , 8(8), 20-31. https://doi.org/10.31695/IJERAT.2022.8.8.4