Effect of Process parameters on Linear Friction welding of Commercial Grade Pure Aluminum

Authors

  • Adityan R BMS College of Engineering, Bangalore, India
  • V. S. Mudakappanavar BMS College of Engineering, Bangalore, India
  • G. R. Gurunagendra Department of Mechanical Engineering, Global Academy of Technology, Bangalore, India

DOI:

https://doi.org/10.31695/IJERAT.2022.8.9.1

Keywords:

Burn-off distance, Forging Operation, Friction welding, linear friction welding

Abstract

This paper investigated the effects of process parameters such as burn off distance, oscillating frequency, and forging pressure on linear friction welding of commercially pure aluminium. Friction welding (FW) techniques are a group of techniques that are based on frictional heat between components that occurs during movement while under pressure. Linear Friction welding is a solid-state process in which one part moves in a linear fashion at high speed and presses against another part that is held stationary. Linear friction welding (LFW) is a very well specialized technology used by global gas turbine engine manufacturers to create bladed disc assemblies. The sample bar with a cross section of 25mmx25mmx140mm was used for the experimental testing. The results were obtained by maintaining amplitude and frequency at 1.5mm and 40Hz, respectively, and forging pressure at 10MPa, 15MPa, and 20MPa. It is observed that, Lower HAZ. Burn-off distance grew as forging pressure increases with time.

References

Orłowska, M., Olejnik, L., Campanella, D., Buffa, G., Morawiński, Ł., Fratini, L., Lewandowska, M.: Application of linear friction welding for joining ultrafine grained aluminium. J. Manuf. Process. 56, 540–549 (2020). https://doi.org/10.1016/j.jmapro.2020.05.012.

Bhamji, I., Preuss, M., Threadgill, P.L., Moat, R.J., Addison, A.C., Peel, M.J.: Linear friction welding of AISI 316L stainless steel. Mater. Sci. Eng. A. 528, 680–690 (2010). https://doi.org/10.1016/j.msea.2010.09.043.

Bhamji, I., Preuss, M., Threadgill, P.L., Addison, A.C.: Solid state joining of metals by linear friction welding: A literature review. Mater. Sci. Technol. 27, 2–12 (2011). https://doi.org/10.1179/026708310X520510.

Bhamji, I., Preuss, M., Moat, R.J., Threadgill, P.L., Addison, A.C.: Linear friction welding of aluminium to magnesium. Sci. Technol. Weld. Join. 17, 368–374 (2012). https://doi.org/10.1179/1362171812Y.0000000017.

SADALLAH, Y.: Linear Friction Welding – Process Development and Applications in Aerospace Industry. MATEC Web Conf. 321, 03022 (2020). https://doi.org/10.1051/matecconf/202032103022

Downloads

Published

2022-09-14

How to Cite

Effect of Process parameters on Linear Friction welding of Commercial Grade Pure Aluminum . (2022). International Journal of Engineering Research and Advanced Technology (ijerat) (E-ISSN 2454-6135) DOI: 10.31695 IJERAT, 8(9), 1-7. https://doi.org/10.31695/IJERAT.2022.8.9.1